EMCO - Hyperturn 45DE-TUR-EMC-2018-00003

- CNC Control: Siemens Sinumerik 840D-sl / OPERATE with 22" Multi-Touch Display, emcONNECT, IPC with 240 GB, and ShopTurn dialog programming

- Operating Hours (Machine on): 25,304 h 09 min 43 sec

- Operating Hours (Ready for operation / automatic mode): 22,788 h 54 min 36 sec

- Operating Hours (Production mode): 21,003 h 11 min 32 sec

- Total Alarm Time: 2,625 h 48 min 54 sec

- Number of Spindles: 2 (Water-cooled integrated motor spindles for main and counter spindle)

- Drive Power (Main Spindle): 15 kW

- Drive Power (Counter Spindle): 15 kW

- Speed Range (Main Spindle): 0 - 7,000 rpm

- Speed Range (Counter Spindle): 0 - 7,000 rpm

- Spindle Nose (Main Spindle): DIN 55026 KK 5

- Maximum Bar Capacity: 45 mm

- Spindle Nose (Counter Spindle): DIN 55026 KK 5

- Axes: 6 linear axes, 2 rotary axes (C-axis on main and counter spindle, TRANSMIT software included)

- Y-Axis Travel: +40 / -30 mm

- Y-Axis Rapid Traverse Rate: 15 m/min

- Tool Carriers: 2x 12-station radial tool turrets VDI 25 with directional logic (for up to 2x 12 driven tool stations)

- Driven Tools Power: max. 4 kW at 2,080 rpm

- Driven Tools Torque: 16 Nm constant

- Driven Tools Speed Range: 0 - 6,000 rpm

- Linear Scales: Absolute direct linear encoders (HEIDENHAIN) with sealing air on X1, Y1, and X2 axes

- Coolant System: High-pressure unit with 2x 24 bar Grundfos high-pressure pumps (MTR 3-36/36) replacing standard pumps; 2x 3.7 bar flushing pumps

- Chip Conveyor: Hinge-belt type (Bürener Maschinenfabrik GmbH / bmt), programmable, discharge height 1,100 mm

- Workpiece Handling: Pneumatic finished-part catcher HT45 (max. part length 120/180 mm, max. part diameter 45 mm, max. weight 2 kg) with indexed conveyor belt (storage area 340 x 750 mm)

- Bar Feeder: Short bar loading magazine EMCO SL 1200 with EMCO interface (Bar length: 250 - 1,200 mm; Bar diameter: 8 - 95 mm; Feed speed: up to 60 m/min; Dimensions: 1,700 x 1,250 mm; Weight: approx. 500 kg)

- Spindle Extension: For DM45, including 3 reduction tubes (allows short bars up to 1,200 mm through the spindle)

- Mist Collector: Mechanical oil mist separator REVEN (RECOJET-2), air throughput 1,000 m³/h, 250 W, connection diameter Ø160 mm

- Electrical Connection: 3x 400V / PE, 50/60 Hz, Imax = 60 A, Supply line fuse 80 A gG/gL, Icw <= 10 kAeff

- Included Equipment & Accessories: Portable electronic handwheel with magnetic holder, 3-colour LED status beacon, MultiFlow wash-down gun, levelling elements, part ejector and coolant flush through counter spindle, hollow clamping cylinder, and draw tubes